After I finished with the ceiling repairs, it was time to start to build a new upper cabinet above the cooking area. Water had leaked in from the forward roof vent and followed gravity into the cabinet area. The bottom and doors were damaged beyond repair and the water also rusted out the light fixture.
I
carefully dismantled the cabinet to save the reusable pieces and the
front trim. Saving the front trim was the hardest project so far. I had
to use a 1/4" wood chisel to work my way down the trim piece to get out
all the old plywood.
It took awhile but here is proof that it can be done. Front trim piece ready for a rebuilt cabinet
I traced the face of the cabinet onto the wider piece of the upper fold out bed (yes, we eliminated the upper fold out bed and saved one piece of it for a shelf above the table/bed) and went about building a new cabinet frame and bottom.
I added a bit of strengthening to the frame here and there that the old one did not have.
Front of frame with saved trim piece installed. (yep, that's part of my wood shop in the background)
Cabinet sides reattached to new frame and upper cabinet installed. Note the electrical box for plugs and outdoor light switch.
*When you cut out the upper cabinet and not open up the top of the trailer, you do not have the advantage of nailing the upper cabinet from above.*
I attached the cabinet with long screws and a few more angle brackets that what was originally there.
Ready for electrical and paint.
Eliminated the light in the center of the face and installed under counter light.
Onto the next item - The Vent Hood.